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Use accurate torque controls to improve quality! Case examples can be found in torque handbook 10

Pokayoke torque wrenchNEW

CSPFHW

Remote Signal Torque Wrench (with double tightening detection)
TUD markingRoHS markingHead insert 10DHead insert 12DHead insert 15DHead insert 19DHead insert 22D

Prevents human tightening errors (Pokayoke)

Preset

Interchangeable Head

Wireless

Achieves high reliability Pokayoke (error-proofing) (eliminate missed tightening) with its double tightening detection function. Sales of the improved model began in March 2024.

CSPFHW100N3X15D “Pokayoke” (error proofing) wireless pre-set torque wrench with double tightening detection (shown with protective cover FHW-PCV attached)

[The Double Tightening Detection System] The CSPFHW series uses a gyro sensor to detect angle data, to make double tightening judgments.

• At stage 1, angle detection starts when trigger torque is reached, and a light clicking sensation is felt (at position “a”). At stage 2, when the set torque is reached, a strong clicking sensation with a distinctive clicking sound is felt (at position “b”).

• If the rotated angle is less than the set double tightening judgment angle (a - b'), double tightening is determined, resulting in a “NG” (No Good) judgment.

LED indicator status: When the receiver correctly receives a tightened-to-completion signal, the LED light glows blue, which means “OK”. When the receiver cannot receive a tightened-to-completion signal, the LED flashes red three times, which means “NG” (No Good). When the judgment is double tightening (NG), the LED light glows red.

Shown with M-FH radio module on receiver R-CM and AC adaptor BA8 in use

Example of CSPFHW model in use

■ The March 2024 upgrade lets you switch between old and new communication modes using only the transmitter.

 A red circle identifies upgraded products.

Application

  • Prevents human tightening errors (Pokayoke)
  • Double Tightening Prevention

Features

  • Comes with double tightening detection to permit highly reliable “pokayoke” error proofing.
  • When the CSPFHW is used to retighten bolts and nuts that have already been tightened once, the action will be judged as double tightening, causing NG (“No Good”) to be displayed and the LED light to show red.
  • The large LED makes it easy for the operator to check close at hand the telecommunication status and whether double tightening has occurred.
  • New Communication Mode permits use of the new R-CM Wireless Receiver with Interchangeable Modules. New Communication Mode extends wireless distance to around 20–30 meters, while also permitting R-CM monitoring of the transmitter battery voltage. This helps prevent transmission failures caused by unexpected reduction in voltage.
  • For wireless CH settings, you can use the same receiver (R-CM) and the same setting controller (SB-FH2) as those for the FH wireless Pokayoke (error proofing) torque wrench. This gives you double tightening detection with the purchase of only the torque wrench, reducing purchase cost.
  • Traceability is connected. Torque wrenches can be identified with a 7-digit alphanumeric character ID or 3-digit ID, so the torque wrench used for tightening can be specified. This permits traceability. * The ID can be set using special software downloaded for free from “Software” at the bottom of this page.
  • Battery life: Can be used approx. 150,000 times. One AAA alkaline battery should provide enough power for more than 150,000 operations. For example, even if the number of times is 3,600 per day, the battery can be used for at least two months. This reduces battery expense and the number of battery replacements.
  • The model features interchangeable heads, permitting a wide variety of tightening tasks using different heads, including open end, ring head, and ratchet head.
  • The March 2024 upgrade lets you use the transmitter to check and switch between new and old communication modes.

Demonstration video

CSPFHW “Pokayoke” (error proofing) wireless pre-set torque wrench with double tightening detection

Specifications

Model CSPFHW25N3 X 10D CSPFHW50N3 X 12D CSPFHW50N3 X 15D CSPFHW100N3 X 15D    
Torque range
[N・m]
Min ~ Max 5 ~ 25 10 ~ 50 20 ~ 100    
Hand force (P) at max. torque [N] 135 241 230 344    
Dimensions
[mm]
Effective length L 186 208 218 291    
Overall length L’ 193 214 217 290    
Head Φd3 10 12 15    
Body m 19 25.5 28    
n 9.2 11.2 12.2    
Φd 15 20 21.7    
ΦD 29 34    
62 83.5 93.5 147.5    
Approx. weight[kg] 0.32 0.46 0.65    
            Accuracy ±3%    
                 
Model CSPFHW140N3 X 15D CSPFHW200N3 X 19D CSPFHW280N3 X 22D      
Torque range
[N・m]
Min ~ Max 30 ~ 140 60 ~ 200 100 ~ 280      
Hand force (P) at max. torque [N] 401 450 425      
Dimensions
[mm]
Effective length L 349.5 445 660      
Overall length L’ 348.5 429 627      
Head Φd3 15 19 22      
Body m 28 35      
n 12.2 15      
Φd 21.7 27.2      
ΦD 34 27      
169 251.5 336      
Approx. weight[kg] 0.75 1.24 1.66      
          Accuracy ±3%      
                 
Model Transmitter      
T-FHW      
Frequency 2.4 GHz band (2.402 ~ 2.479 GHz; 1 MHz intervals; 78 types)      
Communication method Spread spectrum (frequency hopping)      
Modulation method GFSK      
Modulation speed 1Mbps      
Group 256(000 ~ 255)      
ID 3 digits (000 ~ 999); 7 alphnumeric characters      
Power source DC1.5V(AAA alkaline battery)      
Antenna Chip antenna      
Operating temperature range 0 ~ 50℃ Less than 85%RH no condensation      
Transceiving distance Approx. 10 ~ 20 m (depends on radio wave environment)      
Notes
  • The CSPFHW conforms to wireless technical standards in Japan (TELEC), the U.S. (FCC), Canada (IC), the EU (CE), Thailand (NTC), Taiwan (NCC), South Korea (KC), India (WPC), Indonesia (SDPPI), Singapore (IMDA), and South Africa (ICASA). (Information valid as of July 2021.) However, certain restrictions apply regarding export procedures to Indonesia (SDPPI), so please check with Tohnichi for more information. Can also be used in China.

  • One R-CM receiver can communicate with a maximum of four torque devices, but it does not function with a mixture of new and old communication modes.

  • When the product is shipped, it is set to the new communication mode. If you wish to change to the older communication mode, you need to operate the switch on the transmitter.

  • Before the product is shipped, we can custom set the channel and group ID (for a fee). At the same time, we can also change the communication mode from old to new or vice versa.

 

Standard accessory
  • One AAA alkaline battery (for testing)

  • Protective cover FHW-PCV: 1

 

Dimensions

CSPFHW dimensional drawing

FHW transmitter component

◆ How to order

When ordering, please specify the body type and the set torque value.

Example 1: Tohnichi CSPFHW50N3X15DXT Free

Example 2: Tohnichi CSPFHW100N3X15DXT70N・m

Example 3: Tohnichi CSPFHW25N3X10DXT Free + R-FHSET-AC

*R-FHSET-AC is a set composed of the wireless module for FH, an R-CM receiver, and a BA-8R AC Adapter.

[Example 4] Tohnichi CSPFHW25N3X10DXT Free + R-FHSET-AC

*The R-FHSET is a set composed of the wireless module for FH and an R-CM receiver.

◆ Things to remember when ordering
  • The CSPFHW torque wrench is pre-set, so torque settings require a tester.

 When ordering, please specify the torque values you intend to apply.

  • Can also be mounted on models other than the CSP. Please contact us for details.

  • When shipped, CSPFHW is set to the new communication mode.

 If you wish to change to the older communication mode, you need to operate the switch on the transmitter.

  • Before the product is shipped, we can custom set the channel and group ID (for a fee). At the same time, we can also change the communication mode from old to new or vice versa.

 

Download

Product Catalog

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You must be a registered member to download the following files.

Registration
Manuals

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Software

Japanese English Chinese German

Parts List

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Online Part Search System
How to Use
Features of TOHNICHI Torque Wrench

Japanese English Chinese German

Special Torque Wrench

Japanese English Chinese German

How to set torque

Japanese English Chinese German

Applying the correct force/Loosening tasks/Tightening left-handed bolts and screws

Japanese English Chinese German

[March 2024 Version] Tohnichi’s Torque Engineering Seminars, ready to provide positive results in the workplace right away.

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Interchangeable Head Series for Tohnichi Interchangeable Head Torque Wrenches

Japanese English Chinese German

Technical Data
4. Tightening Reliability

Japanese English Chinese German

5. Selection of Tightening Tools

Japanese English Chinese German

6. Torque Tools are Measurement Equipment

Japanese English Chinese German

7. Maintenance for Torque Tools

Japanese English Chinese German

[March 2024 Version] Everything from torque controls to Tohnichi’s Tightening Guarantee System

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